Skip to Content
Service

Complete integration

From the production order to the report: we connect your MRP, your automation and your ERP into a single chain. Orders come down to the floor, results go back up to the system — no double entry, no gap between the plant and the office.

Vertical integration
From order to report,
one chain, one partner.
Order
Production order sent by the client or issued by the MRP.
ContractsOrdersRequirements
→
ERP / MRP
Validation, scheduling and automatic transmission to the floor.
NAVOdooSAP
→
NIVEK
Orchestration, automation, control.
RecipesWeighingSequenceSupervision
→
Production
Automated execution: dosing, weighing, sequences.
PLCsHMIEquipment
→
Report
Data, history and traceability.
InventoryAuditPerformance
↩Feedback to the ERP: produced batches, actual consumption, inventory.
Engineering · PLC/HMI programming · Commissioning · Control architecture · Optimization · Documentation · Server backups · Remote support

The cost of invisible losses:

Hidden costs of disconnected operations

Mixing and weighing errors

Material losses that are hard to measure

Dependence on key people

Traceability that takes hours to rebuild

Manual entry across several systems

What our work includes:

→

From MRP to automation

Production orders, recipes and quantities sent down to the equipment, without re-keying.

→

From automation to ERP

Batches produced, actual consumption and inventory sent back up as production runs.

→

Mapping and matching

Products, units, sites and recipes matched between the two systems.

→

Monitoring and reconciliation

Exchange logs, error handling and reconciliation: nothing gets lost along the way.

→

Custom software development

When your process calls for it, we build the complementary functions — reports, interfaces, data exchanges — that extend the platform and your ERP.

MJ SYSTEMS platform

FeedMatik©The MES + ERP platform designed by MJ Systems for bulk processes, deployed by NIVEK

One system
  • Production sequencing, demand and cost planning
  • Inventory, formulation and maintenance
  • Multi-site, multi-currency and multilingual
  • Preventive and corrective maintenance, work orders and inspections
  • Role-based access: each operator sees and changes only what falls within their duties
WISH Studio©
  • Interface your team can modify
  • Screen design, control-logic programming
  • Process simulation and visual diagnostics
  • Production scheduling, remote recipe changes
  • Every change validated before it goes live
Discover the platform →
MJ Systems supervisory screen for a cuber line
View all sectors →
+

Integration in practice

The link between the floor and the office — in both directions.

One chain, one partner

A single point of responsibility from the order to the report — no finger-pointing between suppliers.

No double entry

What is produced on the floor lands in the system as it happens, without re-keying.

Inventory that reflects reality

Actual consumption feeds the ERP continuously: what the system shows is what the plant did.

What you gain: one chain from the order to the report, and a system that finally tells the truth about your production.

Related projects

See all projects →
Milling & Agri-foodAutomated grinding and roller mill

Automated grinding and roller mill

Situation — The grinder and the roller mill ran in manual mode, on separate starters.

What NIVEK did — We redesigned the electrical room and the control system: sensors added, programming and commissioning. A “keep full” mode holds the silos full from grind level setpoints — normal and critical. When the particle size changes, the adjustment stays manual, so the system asks the operator to confirm it has been made.

Silos kept full automatically
Milling & Agri-foodAutomated two-pit receiving

Automated two-pit receiving

Situation — Receiving ran entirely in manual mode.

What NIVEK did — We automated all of it: two receiving pits, bulk-to-bulk transfers and debagging — from bags to bulk.

Receiving 100 % automated
FertilizerAutomated liquid fertilizer plant

Automated liquid fertilizer plant

What NIVEK did — We automated the whole plant:

  • 4 receiving stations, 3 mixers
  • 2 truck loading stations, 1 tote filling station
  • Solid products blended into the liquid mixes
  • 31 storage silos, 189 valves

The system computes the best route for each product and prevents any contamination between incompatible products. Mixing times are driven by each product's parameters.

Operator training: from weeks to days
Asphalt productsAutomated bitumen polymerization plant

Automated bitumen polymerization plant

What NIVEK did — We automated the whole plant:

  • Rail and truck receiving, storage and warehousing
  • Continuous dosing for polymerization
  • 2 “blend to truck” shipping bays: the recipe is dosed straight into the truck, with every product starting and finishing at the same time
  • Advanced recipe management
  • Standalone scale: prints shipping tickets and certificates of compliance
Compliance documented on every shipment
What our clients say
Small technical problems come up during our peak periods, and NIVEK has always been able to solve them.
— Client in the fertilizer sector TECHNICAL EXPERTISE·COLLABORATION
NIVEK commissioned our bagging unit and configured all the equipment.
— Client in the asphalt sector FLEXIBLE TIMELINES·AGILITY
​
Building 
custom smart factories.
Our commitment

Support in 3 phases

— without slowing the season.

A single expertise for automating your bulk processes end to end. From the initial audit to post-start-up follow-up, we're with you at every step.

01 Before — Development

Preparing the ground

  • Audit of current processes
  • Identifying pain points
  • Defining concrete, measurable objectives
  • Change management: we listen to operators' concerns, with a communication plan for the field team
02 During — Support

Deploying without disruption

  • On-site operator training
  • Assisted start-up in real production
  • Real-time adjustments
  • Continuous technical support
03 After — Continuous improvement

Maintain and optimize

  • KPI tracking after start-up
  • Optimization of parameters and sequences
  • Documentation updated after each intervention
  • Ongoing assistance, maintenance and enhancements
Where to start?

Does one of these already speak to you?

The easiest way is to talk it over

for 30 minutes with our team:

we map your processes before proposing anything.

Book a discovery call →